Browse Topic: Wind tunnel tests

Items (2,218)
Different approaches are undertaken to mitigate the impact of the transport sector on climate change. Alongside electrifying powertrains, sustainable e-fuels such as polyoxymethylene dimethyl ethers (OME) are considered a promising bridging technology for different applications. However, this requires that the engines are optimized for the new fuels. Accordingly, this study aims to optimize the numerical spray modeling of OME in CONVERGE. Based on the KH–RT break-up model, the spray simulations of three different commercial injectors for heavy-duty applications are analyzed regarding the predictability of the liquid and gaseous penetration lengths and the total simulation time. A sensitivity analysis is conducted for the turbulence model, mesh size, and spray parameters prior to optimizing the spray model and validating it with experimental results. While each parameter individually influences the different phases of the injection event, the sensitivity analysis reveals that the break
Zepf, AndreasHärtl, MartinJaensch, Malte
In traffic scenarios, the spacing between vehicles plays a key role, as the actions of one vehicle can significantly impact others, particularly with regards to energy conservation. Accordingly, modern vehicles are equipped with inter-vehicle communication systems to maintain specific distances between vehicles. The aerodynamic forces experienced by both leading vehicles (leaders) and following vehicles (followers) are connected to the flow patterns in the wake region of the leaders. Therefore, improving our understanding of the turbulent characteristics associated with vehicles platooning is important. This paper investigates the effects of inter-vehicle distances on the flow structure of two vehicles: a small SUV as the leader and a larger light commercial van as the follower, using a Delayed Detached Eddy Simulation (DDES) CFD technique. The study focuses on three specific inter-vehicle distances: S = 0.28 L, 0.4L, and 0.5L, where S represents the spacing between the two vehicles
Mosavati, MaziarGuzman, ArturoLounsberry, ToddFadler, Gregory
Wind tunnel calibration is necessary for repeatable and reproducible data for all industries interested in their output. Quantities such as wind speed, pressure gradients, static operating conditions, ground effects, force and moment measurements, as well as flow uniformity and angularity are all integral in an automotive wind tunnel’s data quality and can be controlled through appropriate calibration, maintenance, and statistical process control programs. The purpose of this technical paper is to (1) provide a basis of commonality for automotive wind tunnel calibration, (2) help customers and operators to determine the calibration standards best suited for their unique automotive wind tunnel and, (3) complement the American Institute of Aeronautics and Astronautics recommended practice R-093-2003(2018) Calibration of Subsonic and Transonic Wind Tunnels as specifically applied to the automotive industry. This document compiles information from various automotive wind tunnel customers
Bringhurst, KatlynnBest, ScottNasr Esfahani, VahidSenft, VictorStevenson, StuartWittmeier, Felix
The increased importance of aerodynamics to help with overall vehicle efficiency necessitates a desire to improve the accuracy of the measuring methods. To help with that goal, this paper will provide a method for correcting belt-whip and wheel ventilation drag on single and 3-belt wind tunnels. This is primarily done through a method of analyzing rolling-road only speed sweeps but also physically implementing a barrier. When understanding the aerodynamic forces applied to a vehicle in a wind tunnel, the goal is to isolate only those forces that it would see in the real-world. This primarily means removing the weight of the vehicle from the vertical force and the rolling resistance of the tires and bearings from the longitudinal force. This is traditionally done by subtracting the no-wind forces from the wind at testing velocity forces. The first issue with the traditional method is that a boundary layer builds up on the belt(s), which can then influence a force onto the vehicle’s
Borton, Zackery
The Guangzhou Automotive Group Co., Ltd (GAC Group) wind tunnel, located in Guangzhou, China, is a state-of-the-art facility that uniquely integrates world-class aerodynamic flow quality, acoustic capability, and thermal conditions into a single system for the development of passenger vehicles. This closed return, ¾ open jet wind tunnel features a nozzle with a cross-section of 20 m2 and a 2.5 MW fan, capable of delivering a maximum wind speed of 200 km/h. The wind tunnel is equipped with a ±90° turntable, a boundary layer control system, and a 5-belt moving ground plane system for aerodynamic tests. Comprehensive acoustic treatments in the test section and throughout the wind tunnel circuit establish a hemi-anechoic test environment with minimal background noise levels for acoustic tests. For thermal tests, the wind tunnel includes a 4-wheel chassis dynamometer system downstream of the turntable, with temperature control ranging from 20°C to 60°C and humidity control between 15% and
Bender, TrevorNasr Esfahani, VahidLiu, ZhengYang, HuiLi, ShuyaSong, XinLiu, ManMa, Zhijian
Novel experimental and analytical methods were developed with the objective of improving the reliability and repeatability of coast-down test results. The methods were applied to coast-down tests of a SUV and a tractor-trailer combination, for which aerodynamic wind-tunnel data were available for comparison. The rationale was to minimize the number of unknowns in the equation of motion by measuring rolling and mechanical resistances and wheel-axle moments of inertia, which was achieved using novel experimental techniques and conventional rotating-drum tests. This led to new modelling functions for the rolling and mechanical resistances in the equation of motion, which was solved by regression analysis. The resulting aerodynamic drag coefficient was closer to its wind-tunnel counterpart, and the predicted low-speed road load was closer to direct measurements, than the results obtained using conventional methods. It is anticipated that applying the novel techniques to characterize the
Tanguay, Bernardde Souza, Fenella
Light Detection and Ranging (LiDAR) is a promising type of sensor for autonomous driving that utilizes laser technology to provide perceptions and accurate distance measurements of obstacles in the vehicle path. In recent years, there has also been a rise in the implementation of LiDARs in modern and autonomous vehicles to aid self-driving features. However, navigating adverse weather remains one of the biggest challenges in achieving Level 5 full autonomy due to sensor soiling, leading to performance degradation that can pose safety hazards. When driving in rain, raindrops impact the LiDAR sensor assembly and cause attenuation of signals when the light beams undergo reflections and refractions. Consequently, signal detectability, accuracy, and intensity are significantly affected. To date, limited studies have been able to perform objective evaluations of LiDAR performance, most of which faced limitations that hindered realistic, controllable, and repeatable testing. Therefore, this
Pao, Wing YiLi, LongAgelin-Chaab, MartinRoy, LangisKnutzen, JulianBaltazar Y Jimenez, AlexisMuenker, KlausChakraborty, AnirbanKomar, John
Enhancing the heat dissipation performance of ventilated brake discs is a complex challenge involving fluid dynamics, solid mechanics, rotational motion, thermal transfer, and frictional interactions. To address this issue, this study developed a comprehensive simulation model for brake disc heat dissipation, informed by wind tunnel testing conducted on a multi-purpose vehicle (MPV) model. The research included a sensitivity analysis of design parameters related to the brake disc blades and employed a topology optimization approach to enhance the disc's heat dissipation capabilities. The study successfully demonstrated the applicability of topology optimization to the intricate thermal simulation of brake discs. As a result, a novel brake disc blade design with a unique geometry was developed, and the underlying principles contributing to its improved thermal performance were thoroughly analyzed. The optimized brake disc design, distinguished by a carefully contoured inlet curve and a
Zhao, WentaoJia, QingQin, LanweiXia, ChaoChao, HanDaxin, JiangYang, Zhigang
The difficulties of testing a bluff automotive body of sufficient scale to match the on-road vehicle Reynolds number in a closed wall wind tunnel has led to many approaches being taken to adjust the resulting data for the inherent interference effects. But it has been very difficult to experimentally analyze the effects that are occurring on and around the vehicle when these blockage interferences are taking place. The present study is an extension of earlier works by the author and similarly to those studies uses the computational fluid dynamics analysis of three bodies that generate large wakes to examine the interference phenomena in solid wall wind tunnels and the effects that they have on the pressures, and forces experienced by the vehicle model when it is in yawed conditions up to 20 degrees. This is accomplished by executing a series of CFD configurations with varying sized cross sections from 0.4% to 14% blockage enabling an approximation of free air conditions as a reference
Gleason, MarkRiegel, Eugen
In this study, the aerodynamics and surface flow field of a 1/5 scale SUV vehicle model called “AeroSUV” were experimentally investigated. The aerodynamics and surface flow field investigations were carried out in the wind tunnel at Hiroshima University with a Reynolds number ReL = 1.2×106, baseline yaw angle β = 0° and crosswind conditions β = 5°, 10° and 15° for two rear ends, Estateback and Fastback. The results provide aerodynamic information and detailed surface flow field information for a standard middle-class SUV vehicle with different rear ends, which is important for automotive design. By applying GLOF measurements to automotive aerodynamics, the skin friction topology was revealed in detail as surface flow field information that is useful for understanding the physics of the flow. The skin friction topology clearly shows the separation lines, reattachment lines, and focus points associated with the separation flow, longitudinal vortices and recirculation vortices of this
Hijikuro, MasatoShimizu, KeigoNakashima, TakujiHiraoka, Takenori
The current Range Rover is the fifth generation of this luxury SUV. With a drag coefficient of 0.30 at launch, it was the most aerodynamically efficient luxury SUV in the world. This aerodynamic efficiency was achieved by applying the latest science. Rear wake control was realised with a large roof spoiler, rear pillar and bodyside shaping, along with an under-floor designed to reduce losses over a wide range of vehicle configurations. This enabled manipulation of the wake structure to reduce drag spread, optimising emissions measured under the WLTP regulations. Along with its low drag coefficient, in an industry first, it was developed explicitly to achieve reduced rear surface contamination with reductions achieved of 70% on the rear screen and 60% over the tailgate when compared against the outgoing product. This supports both perceptions of luxury along with sensor system performance, demonstrating that vehicles can be developed concurrently for low drag and reduced rear soiling
Chaligné, SébastienGaylard, Adrian PhilipSimmonds, NicholasTurner, Ross
China Automotive Engineering Research Institute Co., Ltd (CAERI) has completed a new vehicle aero-acoustic wind tunnel (AAWT), which is located in Chongqing, China, and has been in operation for 5 years. To help addressing the Chinese vehicle market’s need to improve fuel economy, reduce exhaust emissions, and decrease product development period, the wind tunnel was designed and implemented to achieve a high degree of automation for vehicle testing next to a high aerodynamic and acoustic test accuracy for product development. The CAERI wind tunnel was in operation in June 2019, achieving a top speed of 250 km/h. A 5-belt rolling road system with a long center belt for proper wake simulation is installed inside, a test section with very low static pressure gradient and background noise. Wind tunnel calibration and customized measurement activities can be performed with an overhead traversing system. In the present paper, the main facilities of the AAWT are described next to necessary
Xu, LeiZhu, XijiaWang, QingyangBu, HanPeng, ChaoShi, FengYang, ChaoHuang, TaoZeng, YiZeng, XiangyiWallmann, SteffenMünstermann, HenningWittmeier, FelixMercker, EdzardBlumrich, Reinhard
Experimental studies of wind tunnel blockage for road vehicles have usually been conducted in model wind tunnels. Models have been made in a range of scales and tested in a working section of fixed size. More recently CFD studies of blockage have been undertaken, which allow a fixed vehicle size and the blockage is varied by changing the cross section of the flow domain. This has some inherent advantages. A very recent database of CFD derived drag and lift coefficients for different road vehicle shapes and simple bodies tested in a closed wall tunnel with a wide range of blockage ratios has become available and provides some additional insight into the blockage phenomenon. In this paper a process is developed to derive the parameters influencing wind tunnel blockage corrections from CFD data. These are shown to be reasonably effective for correcting the measured drag and lift coefficients at blockage ratios up to 10%.
Howell, JeffButcher, DanielGleason, Mark
With increasing attention to complex aerodynamic conditions such as crosswinds, gusts, road turbulence, and vehicle drafting, accurately reconstructing these unsteady and turbulent environments in automotive wind tunnels has become a significant challenge. Addressing this challenge is crucial for broadening experimental conditions and advancing research in unsteady aerodynamics. However, the integration of turbulence generation systems impacts low-frequency fluctuation phenomena, leading to pressure and velocity inaccuracy, and also affects the flow structure in the test section as well, especially in the jet shear layer. In this paper, the impact of an active turbulence generation system on turbulence characteristics and flow structures within jet shear layer in a wind tunnel is numerically investigated. By comparing the flow structure among the empty wind tunnel, and wind tunnel with static and dynamic active turbulence generation system, the mechanisms underlying these
Jia, QingQin, LanweiZhao, CivilWang, YikunXia, ChaoYang, ZhigangWei, Huanxia
For fuels sprays under flash boiling conditions, the near nozzle region experiences rapid changes in ambient conditions due to the flashing liquid. So, it is crucial to understand the influence of spray boundary conditions on parcel-based simulations for improved predictions of fuel spray behavior in engine applications. This study builds upon previous research investigating the impact of detailed injector tip geometry on parcel simulations of non-flash boiling conditions by investigating how flash boiling behaviors affect the near nozzle region and parcel initialization conditions. Four key parameters were varied individually from a baseline spray simulation model, which resulted in a total of five cases. The parameter variations were the presence of detailed injector tip geometry versus a simplified flat surface, parcel initialization at the nozzle exit versus at the counterbore exit, the use of experimental rate-of-injection versus one-way coupling with an internal nozzle Volume of
Kumar, AmanVan Dam, Noah
This paper summarizes work on the application of a new and fully parallelized native GPU-based finite-volume solver on the DrivAER Notchback configuration using a wall-function LES approach. A series of meshes generated using a Rapid-Octree strategy have been investigated, and results for drag, surface pressure coefficient and velocity profile are compared with available experimental data.
Menter, FlorianDalvi, AshwiniFlad, DavidSharkey, Patrick
The automotive aerodynamic development relies on wind tunnel testing and Computational Fluid Dynamics (CFD), where the former provides reliable values to be used for fuel economy calculations, and the latter enables the investigation of flow features responsible for improvement/degradation of the average large-scale performances in terms of aerodynamic coefficients. The abovementioned procedure overlooks a crucial factor however: natural wind. The speed and the direction of natural wind encountered while driving alters the vehicle’s effective yaw angle. Such condition implies that the minimization of the drag coefficient at zero-yaw, commonly performed through wind tunnel and CFD simulations in an industrial context, may not yield real-world optimal shapes. While it is possible to reproduce natural wind-like conditions in a wind tunnel using flaps, for example, the input signal to the flap system must be available beforehand, and such key element is the focus of the present research
Nucera, FortunatoOnishi, YasuyukiMetka, Matt
To reduce aerodynamic drag during real-world driving, it is essential to consider the effects of crosswinds. The yaw angle dependence of aerodynamic drag is known to vary based on the vehicle body type; however, there are limited studies on the physical mechanisms underlying this difference, particularly through detailed visualizations of the flow structure and its response to yaw angles. This study investigates the differences in flow structures between an SUV and a notchback to understand the mechanism responsible for the variation in yaw angle dependence of CD under quasi-steady yaw angle conditions. Numerical simulations and wind tunnel tests were conducted for both the SUV and the notchback at yaw angles of 0°, 2°, and 5°. Crossflow and total pressure were employed as indicators for visualizing the flow structure, with a focus on the wake behind the vehicle in the visualizations of the wind tunnel tests and simulations. Additionally, isosurfaces of the crossflow velocity magnitude
Nakata, AkihiroOkamoto, SatoshiNishida, ShuheiMorikawa, YosukeNakashima, Takuji
As the first pure electric flagship sedan under the Geely Galaxy brand, a challenging aerodynamic target was set at the early stage of Geely Galaxy E8 for reducing electric power consumption and improving vehicle range. In response, the aerodynamic team formulated a detailed development plan and an overall drag reduction strategy. After conducting numerous loops of simulations and wind tunnel tests, along with continuous cross-disciplinary communication and collaboration, a product with outstanding aerodynamic performance was successfully developed. During the aerodynamic development of the E8, the primarily utilized steady-state simulations sometimes revealed significant discrepancies when compared to wind tunnel test results, particularly in schemes such as the air curtain, aerodynamic rims, and rear light feature optimizations. Some trends were even contradictory. Further investigations demonstrated that unsteady simulation methods captured different flow field information
Li, QiangLiu, HuanYang, TianjunLiang, ChangqiuZhu, ZhenyingLiao, Huihong
The research presented in this paper proposes an effective numerical approach based on computational fluid dynamics (CFD) to analyze the flow structure around the Formula 1 rear wing. The study investigates the influence of endplates on the flow behavior and aerodynamic attributes of the wing. Additionally, it examines the implementation of louvers and cutouts to manipulate the interaction of multiple vortices, thereby mitigating the strength of primary wingtip vortices and the consequent induced drag. Three-dimensional steady-state computations were conducted using the ANSYS® commercial suite. The FLUENT™ solver, employing Reynolds-averaged Navier–Stokes (RANS) equations modeled with a two-equation shear stress transport (SST) k-ω turbulence model, was utilized for the analysis. Post-processing and visualization of the flow field in the near wake region downstream of the rear wing were performed using Tecplot®. Validation of the turbulence model was achieved through the quasi-3D NACA
Kalsi, Mandeep SinghJoshi, Upendra Kumar
The paper present numerical effects of supercritical airfoil SC (2) 0414 having circular cavities at three different chord wise locations from leading to trailing edge. Here passive control method is widely applied by altering the \baseline airfoil surface coordinates to ascertain the aerodynamic behavior of the cavity at 40 %, 50 % and 60 % of the chord length respectively. The cavity shapes were deformed using Bezier curve to observe vortex pattern in the cavity region. Structured meshing was employed. The analysis was performed on SC 2 (0) 414 two-dimensional airfoil using commercial CFD ANSYS Fluent software where Spalart- Allmaras turbulence model technique is chosen to solve boundary layer problems on adverse pressure gradient and tested at extended range of angle of attack (-150 to 150) at Mach number 0.85. The study highlights the aerodynamic characteristics of lifting coefficient, drag coefficient and lift to drag ratio. It was observed that the cavity in suction surface
Pushparaj, Catherine VictoriaP, Booma DeviD, PiriadarshaniGanesan, BalajiGanesan, Santhosh KumarRaja, Vijayanandh
This SAE Aerospace Recommended Practice (ARP) provides recommended practices for the calibration and acceptance of icing wind tunnels to be used in testing of aircraft components and systems and for the development of simulated ice shapes. This document is not directly applicable to air-breathing propulsion test facilities configured for the purposes of engine icing tests, which are covered in AIR6189. This document also does not provide recommended practices for creating Supercooled Large Drop (SLD) or ice crystal conditions, since information on these conditions is not sufficiently mature for a recommended practice document at the time of publication of ARP5905A. Use of facilities as part of an aircraft’s ice protection Certification Plan should be reviewed and accepted by the applicable regulatory agency prior to testing. Following acceptance of a test plan, data generated in these facilities may be submitted to regulatory agencies for use in the certification of aircraft ice
AC-9C Aircraft Icing Technology Committee
The objective of the present study is to identify suitable tip clearances and volumetric flow rates for low-speed axial flow fans. The numerical analysis for this study is carried out using the Reynolds-averaged Navier–Stokes equation with the k-omega SST turbulence model to perform steady-state simulations. The results demonstrate that optimum performance is achieved with a tip clearance of 1 mm and a maximum volumetric flow rate of 10.74 m3/s. The novelty of this proposed work lies in enhancing the efficiency of axial flow fans with a circular arc cambered airfoil by using optimal tip clearance and volumetric flow rates through steady-state simulations. This method can be applied in the turbo machinery field and all types of jet engines to improve the performance of domestic and international flights, meeting future demands and expectations.
Vala, Jignesh R.Patel, D. K.Darji, Anand P.Balaji, K.
The aerodynamic force produced by external flows over two-dimensional bodies is typically decomposed into two components: lift and drag. In race cars, the lift is known as downforce and it is responsible for increasing tire grip, thereby enhancing traction and cornering ability. Drag acts in the direction opposite to the car’s motion, reducing its acceleration and top speed. The primary challenge for aerodynamicists is to design a vehicle capable of producing high downforce with low drag. This study aims to optimize the shape of a multi-element rear wing profile of a Formula 1 car, achieving an optimal configuration under specific prescribed conditions. The scope of this work was limited to a 2-D model of a rear wing composed of two 4-digit NACA airfoils. Ten control parameters were used in the optimization process: three to describe each isolated profile, two to describe their relative position, and two to describe the angles of attack of each profile. An optimization cycle by finite
Souza Dourado, GuilhermeHayashi, Marcelo Tanaka
The purpose of this study is to analyze different airfoils using various tools like X-Foil and Reynolds-averaged Navier–Stokes (RANS) computational fluid dynamic (CFD) analysis (ANSYS Fluent) and compare both the results with wind tunnel experimental data to choose an aerodynamically efficient airfoil, which is suitable for an unmanned aerial vehicle/micro aerial vehicle (UAV/MAV) and its operational domain of Reynolds number. The main objective of this analysis is to identify and give us an understanding of the airfoil that has a higher value of Cl max and minimum possible value of Cd. This article discusses various low Reynolds number airfoils, i.e., for the range of Reynolds number between 50,000 and 200,000, which is mostly used for MAVs. Also, between the range of 100,000 and 200,000 for UAVs, which have displayed considerable performance in the past. The article also presents an effort to understand the phenomenon of laminar separation bubbles.
Roy, IndranilRao, Sameera
Aerodynamic analysis is a primary requirement in the development of electric scooters to predict the impact of air flow around the vehicle on critical performance parameters including the overall range, vehicle stability due to wind loads, air cooling of electric motor and battery. Any new design of vehicle requires an aerodynamic evaluation to estimate the variations in drag forces with speed. It is prohibitively expensive and time consuming to perform full-scale model wind tunnel tests on each variant of the vehicle configuration for wide range of driving scenarios. Physics-based 3D simulation is the preferred approach in the present context and the use of Computational Fluid Dynamics (CFD) for such cases has been well understood and established. Although only the external shape changes make a difference to external aerodynamics, sometimes even a small variation in shape could trigger unwanted flow behavior leading to large drag forces, or enhance the vehicle performance by reducing
Balachandran, KarthikDas, AlokShinde, Pranav
In this work, we evaluated computational fluid dynamics (CFD) methods for predicting the design trends in flow around a mass-production luxury sport utility vehicle (SUV) subjected to incremental design changes via spoiler and underbody combinations. We compared Reynolds-averaged Navier–Stokes (RANS) using several turbulence models and a delayed detached eddy simulation (DDES) to experimental measurements from a 40% scale wind tunnel test model at matched full-scale Reynolds number. Regardless of turbulence model, RANS was unable to consistently reproduce the design trends in drag from wind tunnel data. This inability of RANS to reproduce the drag trends stemmed from inaccurate base pressure predictions for each vehicle configuration brought on by highly separated flow within the vehicle wake. When taking A-B design trends, many of these errors compounded together to form design trends that did not reflect those measured in experiments. On the other hand, DDES proved to be more
Aultman, MatthewDisotell, KevinDuan, LianMetka, Matthew
The objective of the paper is to enhance the aerodynamic performance of an aircraft wing using the injection–suction method. This method utilizes simulation techniques based on the Reynolds-averaged Navier–Stokes (RANS) equations with a k-epsilon turbulence model solver. The results of the simulations demonstrate a significant improvement in the wing’s performance, with a 33% increase in the stalling angle and a 10% enhancement in the lift coefficient compared to the baseline airfoil. The drag value is decreasing up to 40% depending on the angle of attack. The novelty of this proposed method was in the strategic placement of injection and suction. Injection is applied over the top airfoil at the separation point, while suction is applied at the midsection of the bottom airfoil. This configuration optimizes the aerodynamic flow over the wing, leading to improved performance metrics of lift coefficient and stall angle. This concept has potential applications in subsonic fixed-wing
Rameshbhai, Patel AnkitkumarPatidar, Vijay KumarBalaji, K.
The objective of this study is to develop a new aerofoil shape to enhance aerodynamic efficiency in turbo machinery applications. Numerical and experimental analyses were conducted by solving the RANS equations using the k-omega SST and standard k-epsilon models. A wind tunnel was employed to measure the lift and drag coefficients of the aerofoil, and these results were compared with those of existing turbo machinery designs. The results indicate a 38% increase in the peak lift coefficient and a 25% improvement in stall characteristics. Additionally, a 20% reduction in overall drag was observed across both methods. The novelty of this work lies in creating a more curved aerofoil using the Bézier curve method and the subsequent assessment of its aerodynamic performance through numerical and experimental approaches. The proposed method can be applied to various aerofoil types to enhance the aerodynamic performance of low-speed turbo machinery.
R Vala, JigneshPatel, D. K.Umathe, ManishaBalaji, K.
As part of a larger research program on behalf of Transport Canada and the Federal Aviation Administration, APS Aviation Inc. conducted a series of representative scaled tests in the National Research Council Canada 3 m × 6 m Icing Wind Tunnel evaluating contaminated fluid flow-off from a common research model vertical stabilizer. The goal of this work is to help understand the impact of de/anti-icing fluids with and without precipitation on the performance of vertical surfaces, using existing allowance times that were developed for horizontal surfaces to guide the test exposure times. The data include a qualitative analysis of the appearance of the surfaces and a quantitative evaluation using aerodynamic data from an external balance and manual measurements of the fluid thicknesses on the model surface. The model was evaluated in a clean and dry configuration to establish the baseline aerodynamic performance, with sandpaper roughness testing used to as a substitute for fluids in order
Ruggi, MarcoClark, Catherine
This study investigates the flow characteristics in the test section of a model-scale, three-quarters open-jet, closed-loop return wind tunnel equipped with a novel device featuring three subsystems to generate transient yaw, gusts, and turbulence. The effect of each subsystem on the resulting turbulent and unsteady flows is evaluated individually and simultaneously. It is demonstrated that this new turbulence generation system can generate yaw distributions with standard deviations ranging from 2.1° to 8.0°. This replicates a wide range of on-road yaw behavior. Additionally, the subsystems can activate transient yaw events and unsteady gusts. Frequency sweeping was demonstrated to fill a wide range of low-frequency spectra, which helps recreate the on-road flow spectra in wind tunnels. Unsteady gusts of more than 15% of the mean flow velocity were achieved. The active turbulence subsystem generates turbulence levels from a few percent, passively, to over 20% intensity levels actively
Cacho, GemielMarques, JoshuaVan Every, DavidWaudby-Smith, PeterHanson, Ronald
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined. Absolute and
Jacob, Jan D.
In order to establish a high-precision digital automotive climatic wind tunnel, consider the influence of wind tunnel structure on automotive CFD simulation, study the thermal flow field characteristics of automobiles in climatic wind tunnels, and create a detailed digital model of the climatic wind tunnel using CFD method. The simulation model was established based on the actual climatic wind tunnels and vehicles, taking into account the structure of the climatic wind tunnels, the equipment in the test section, the boundary layer suction, and other interferences on the automotive. The simulation results are compared with wind speed in front and altitude direction, surface pressure of the vehicle, and underhood components’ temperature measurements in the climatic wind tunnel. Good agreement is observed confirming that the simulation model can accurately predict the thermal flow field characteristics of automobile in the climatic wind tunnel. The study shows that the integration of the
Xu, XiangZhang, YilunWang, YuanWang, DanWang, Wei
When traveling in an open-jet wind tunnel, the path of an acoustic wave is affected by the flow causing a shift of source positions in acoustical maps of phased arrays outside the flow. The well-known approach of Amiet attempts to correct for this effect by computing travel times between microphones and map points based on the assumption that the boundary layer of the flow, the so-called shear layer, is infinitely thin and refracts the acoustical ray in a conceptually analogy to optics. However, in reality, the turbulent nature of both the not-so-thin shear layer and the acoustic emission process itself causes an additional smearing of sources in acoustic maps, which in turn causes deconvolution methods based on these maps – the most prominent example being CLEAN-SC – to produce certain ring effects, so-called halos, around sources. In this paper, we intend to cast some light on this effect by describing our path of analyzing/circumventing these halos and how they are linked to the
Puhle, ChristofMeyer, AndyDöbler, Dirk
Unsteady pressure fluctuations in launch vehicles can induce aerodynamic instabilities, potentially resulting in vibration, structural fatigue, and even catastrophic failure. These risks undermine structural integrity and jeopardize payload delivery, threatening mission success and crew safety. Therefore, precise measurements of unsteady pressure are vital for understanding dynamic pressure distribution and flow behaviour caused by phenomena like shock waves, vortices, boundary layer interactions, and flow separation. While ground-based wind tunnel tests have conventionally provided these insights, this paper presents an on-board system designed for real-time unsteady pressure data acquisition. The system addresses the challenge of accurately resolving high-frequency pressure variations over very high base pressure values. It can be integrated into re-entry vehicles and stage recovery experiments, providing confidence in acquiring data for complex geometrical shapes. Moreover, the
Varma, RekhanshiSB, VidyaJogi, DeepakMM, NandakishorKC, Finitha
The design of aerospace applications necessities precise predictions of aerodynamic properties, often obtained through resource-intensive numerical simulations. These simulations, though they are accurate, but are unsuitable for iterative design processes due to their computational complexity and time-consuming nature. To address this challenge, machine learning, with its data-driven approach and advanced algorithms, offers a novel and cost-effective solution for predicting airfoil characteristics with exceptional precision and speed. This study explores the application of the Back-Propagation Neural Network (BPNN), a machine learning model, to forecast critical aerodynamic coefficients such as lift and drag for airfoils. The BPNN model is fed with input parameters including the airfoils name, flow Reynolds number, and angle of attack in relation to incoming flows. Training the BPNN model is accomplished using a dataset derived from CFD simulations employing the Spalart–Allmaras
M N, LochanN, RakshithaPrasad, B K SwathiSivasubramanian, Jayahar
The mystery of how futuristic aircraft embedded engines, featuring an energy-conserving arrangement, make noise has been solved by researchers at the University of Bristol. University of Bristol, Bristol, UK A study published in Journal of Fluid Mechanics, reveals for the first time how noise is generated and propagated from these engines, technically known as boundary layer ingesting (BLI) ducted fans. BLI ducted fans are similar to the large engines found in modern airplanes but are partially embedded into the plane's main body instead of under the wings. As they ingest air from both the front and from the surface of the airframe, they don't have to work as hard to move the plane, so it burns less fuel. The research, led by Dr. Feroz Ahmed from Bristol's School of Civil, Aerospace and Design Engineering under the supervision of Professor Mahdi Azarpeyvand, utilized the University National Aeroacoustic Wind Tunnel Facility. They were able to identify distinct noise sources originating
This paper presents the application of statistical process control (SPC) methods to Windshear, a 180-mph motorsports and automotive wind tunnel equipped with a wide-belt rolling road system. The SPC approach captures the complete variability of the facility and offers useful process performance metrics that are based on a sound statistical framework. Traditional control charts are explored, emphasizing the uniqueness of variability experienced in wind tunnels which includes significant, unexplained short-term and long-term variation compared to typical manufacturing processes. This unique variation is elegantly captured by the three-way control chart, which is applied to estimate the complete process reproducibility with different levels of repeatability of vehicle drag coefficient. The sensitivity of three-way control charts is explored including the evaluation of an alternate group assignment within the same dataset. A practical example is provided evaluating secondary boundary layer
Bringhurst, KatlynnWalter, JoelBest, Scott
The China Automotive Technology and Research Center (CATARC) has completed two new wind tunnels at its test centre in Tianjin, China: an aerodynamic/aeroacoustic wind tunnel (AAWT), and a climatic wind tunnel (CWT). The AAWT incorporates design features to provide both a very low fan power requirement and a very low background noise putting it amongst the quietest in the automotive world. These features are also combined with high flow quality, a full boundary layer control system with a 5-belt rolling road, an automated traversing system, and a complete acoustic measurement system including a 3-sided microphone array. The CWT, located in the same building as the AAWT, has a flexible nozzle to deliver 250 km/h with an 8.25 m2 nozzle, and 130 km/h with a 13.2 m2 nozzle. The temperature range of the CWT is -40 °C to +60 °C with a controlled humidity range of 5% to 95%. Additional integrated systems include a variable angle solar simulator array, and a rain and snow spray system. This
Waudby-Smith, PeterBender, TrevorSooriyakumaran, ChristopherZhang, YilunWang, HaiyangZhao, FengFan, GuangjunSun, JinhongLiu, Xuelong
MSIL (Maruti Suzuki India Limited), India’s leading carmaker, has various SUVs (Sports Utility Vehicle) in its model lineup. Traditionally, SUVs are considered to have a bold on-road presence and this bold design language often deteriorates aerodynamic drag performance. Over the years, the demand for this segment has significantly grown, whereas the CAFE (Corporate Average Fuel Economy) norms have become more stringent. To cater this growing market demand, MSIL planned for two new SUVs: (1) New BREZZA - A bolder design with similar targeted aerodynamic performance compared to its predecessor (BREZZA-2016) and (2) FRONX - A new cross-over SUV vehicle targeted best-in-class aerodynamic performance in this category at MSIL. This paper illustrates the aerodynamic development process for these two SUVs using CFD (Computational Fluid Dynamics) and full scale WTT (Wind Tunnel Test). During the initial stages, the bolder design of the New BREZZA (2022) deteriorated the aerodynamic drag of the
Dey, SukantaBajpai, DeveshKumar, ChandanRegin, Felix
In the authors’ previous work, a database was generated documenting the effects of variable blockage ratios on the drag and lift of simplified and generic automotive bodies in solid wall wind tunnels. This database displays significant differences in the responses of different vehicle architectures to changes in wind tunnel blockage. What was not examined in this previous work was the effect of wind tunnel blockage on the incremental values of geometry changes to these generic models. This is critical knowledge related to the aerodynamic development process of automotive vehicles in wind tunnels. To complement that work, the present paper examines the effects of changes in solid wall blockage on the incremental force values of geometry changes on the simplified sedan geometry known as the Pilot Fastback, the Pilot Squareback and the Ford GTU pickup. It is intended that this information will give initial insight as to the degree in which solid wall wind tunnel blockage effects can
Gleason, MarkRiegel, Eugen
Common aerodynamic research models have been used in aerodynamic research throughout the years to assist with the development and correlation of new testing and numerical techniques, in addition to being excellent tools for gathering fundamental knowledge about the physics around the vehicle. The generic truck utility (GTU) was introduced by Woodiga et al. [1] in 2020 following successful adoption of the DrivAer (Heft et al. [2]) by the automotive aerodynamics community with the goal to capture the unique flow fields created by pickups and large SUVs. To date, several studies have been presented on the GTU (Howard et. al 2021 [3], Gleason, Eugen 2022 [4]), however, with the increasing prevalence of electric vehicles (EVs), the authors have created additional GTU configurations to emulate an EV-style underbody for the GTU. The existing GTU has the flexibility to independently vary the cab and box lengths, plus a rear cap with three different backlight angles to model SUVs, however, the
Howard, KevinChen, ShengDobronsky, SayanKochanek, ZacharySkinner, Shaun
This paper presents calculations of external car aerodynamics by using the Partial-Averaged Navier-Stokes (PANS) variable resolution model in conjunction with the Finite Volume (FV) immersed-boundary method. The work presented here is the continuation of the study reported in Basara et al. [1, 2]. In that work, it was shown that the same accuracy of predicted aerodynamic forces could be achieved for both types of computational meshes, the standard body-fitted mesh and the immersed boundary (IB) Cartesian mesh, by using the Reynolds-Averaged Navier-Stokes (RANS) k-ζ-f model as well as by using the Partially-Averaged Navier-Stokes (PANS) method. Based on the accuracy achieved, Basara et al. [2] concluded that further work could focus on evaluating the turbulence modelling on the immersed boundary meshes only. Furthermore, due to all the known shortcomings of the steady-state approach, in this work we only deal with the Partially Averaged Navier-Stokes (PANS), which belongs to the hybrid
Basara, BranislavPavlovic, ZoranSaric, Sanjin
This paper contributes to the Committee on Commonized Aerodynamics Automotive Testing Standards (CAATS) initiative, established by the late Gary Elfstrom. It is collaboratively compiled by automotive wind tunnel users and operators within the Subsonic Aerodynamic Testing Association (SATA). Its specific focus lies in automotive wind tunnel test techniques, encompassing both those relevant to passenger car and race car development. It is part of the comprehensive CAATS series, which addresses not only test techniques but also wind tunnel calibration, uncertainty analysis, and wind tunnel correction methods. The core objective of this paper is to furnish comprehensive guidelines for wind tunnel testing and associated techniques. It begins by elucidating the initial wind tunnel setup and vehicle arrangement within it. Subsequently, it delves into a diverse array of test techniques, encompassing aerodynamic force measurements, ventilation drag assessments, flow field analyses, and surface
Wittmeier, FelixBianco, AntonelloBratby, JamesHoward, KevinRoper, ThomasSenft, Victor
This research addresses the pressing need for reducing vehicle aerodynamic resistance, with a specific focus on mitigating wheel and tire resistance, which constitutes approximately 25% of the overall vehicle drag. While the prevailing method for reducing resistance in mass production development involves wheel opening reduction, it inadvertently increases wheel weight and has adverse effects on brake cooling performance. To overcome these challenges, novel complementary resistance reduction methods that can be employed in conjunction with an appropriate degree of wheel opening reduction are imperative. In this study, we introduce symmetrical wheels with a fan-like shape as a solution. The fan configuration influences the surrounding flow by either drawing it in or pushing it out, depending on the direction of rotation. Application of these fan-type wheels to a vehicle's wheels results in the redirection of flow inwards or outwards during high-speed driving due to wheel rotation. This
Shin, Yong-suLee, Jungsoo
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