Browse Topic: Tires

Items (3,221)
Most electric 2-wheelers on the market today seek to replace combustion engine vehicles from 50cc to 150cc which equates to an electric motor power between 2 and 12 kW. The traction voltage level of these vehicles is mostly between 44V and 96V. However, the actual choice of voltage on a specific vehicle seems to be arbitrary and higher voltage does not necessarily correlate with higher motor power. This paper seeks to highlight considerations and tradeoffs which feed the choice of traction voltage levels. Important criteria are electrical safety standards and their impact on vehicle electrical architecture, the performance and availability of key electronics parts such as capacitors, MOSFETs, and gate drivers, while also highlighting functional safety aspects. This paper shows by a comprehensive analysis of the motor drive that for the vehicle class mentioned above the traction voltage level can be kept below 60V without any performance impact, while also ensuring electrical and
Schmitt, Stefan
In traditional four-wheeled automobiles, the imbalance between the roll moment, which is the product of the centrifugal force during a turn acting on the center of gravity and the height of the center of gravity, and roll stiffness, which is the product of the left-right difference in tire vertical load and the tread width and commonly used among automotive suspension engineers, of the front and rear sections necessitates body torsional rigidity. However, there is a lack of specific cases and guidelines for constructing the body structure of three-wheeled PMVs (Personal Mobility Vehicles) with a tilting mechanism from the perspective of vehicle dynamics characteristics. In this paper, the basic considerations related to the dynamics of such three-wheeled PMVs are investigated. We use the term “torsional rigidity” to refer to the stiffness as the torsional deformation of the body itself, and the term “roll stiffness” to refer to the moment that counteracts the roll moment during a turn
Haraguchi, TetsunoriKaneko, Tetsuya
Automotive signal processing is dealt with in several contributions that propose various techniques to make the most out of the available data, typically for enhancing safety, comfort, or performance. Specifically, the accurate estimation of tire–road interaction forces is of high interest in the automotive world. A few years ago the T.R.I.C.K. tool was developed, featuring a vehicle model processing experimental data, collected through various vehicle sensors, to compute several relevant virtual telemetry channels, including interaction forces and slip indices. Following years of further development in collaboration with motorsport companies, this article presents T.R.I.C.K. 2.0, a thoroughly renewed version of the tool. Besides a number of important improvements of the original tool, including, e.g., the effect of the limited slip differential, T.R.I.C.K. 2.0 features the ability to exploit advanced sensors typically used in motorsport, including laser sensors, potentiometers, and
Napolitano Dell’Annunziata, GuidoFarroni, FlavioTimpone, FrancescoLenzo, Basilio
Advanced driver assistance systems (ADASs) and driving automation system technologies have significantly increased the demand for research on vehicle-state recognition. However, despite its critical importance in ensuring accurate vehicle-state recognition, research on road-surface classification remains underdeveloped. Accurate road-surface classification and recognition would enable control systems to enhance decision-making robustness by cross-validating data from various sensors. Therefore, road-surface classification is an essential component of autonomous driving technologies. This paper proposes the use of tire–pavement interaction noise (TPIN) as a data source for road-surface classification. Traditional approaches predominantly rely on accelerometers and visual sensors. However, accelerometer signals have inherent limitations because they capture only surface profile properties and are often distorted by the resonant characteristics of the vehicle structure. Similarly, image
Yoon, YoungsamKim, HyungjooLee, Sang KwonLee, JaekilHwang, SungukKu, Sehwan
This study investigates the influence of magnetorheological (MR) dampers in semi-active suspension systems (SASSs) on ride comfort, vehicle stability, and overall performance. Semi-active suspension systems achieve greater flexibility and efficacy by combining MR dampers with the advantages of active and passive suspension systems. The study aims to measure the benefits of MR dampers in improving ride comfort, vehicle stability, and overall system performance. The dynamic system model meets all required performance criteria. This study demonstrates that the proposed artificial intelligence approach, including a fuzzy neural networks proportional-integral-derivative (FNN-PID) controller, significantly enhances key performance criteria when tested under various road profiles. The control performance requirements in engineering systems are evaluated in the frequency and time domains. A quarter-car model with two degrees of freedom (2 DOF) was simulated using MATLAB/Simulink to assess the
M.Faragallah, MohamedMetered, HassanAbdelghany, M.A.Essam, Mahmoud A.
The problem of monitoring the parametric failures of a traction electric drive unit consisting of an inverter, a traction machine and a gearbox when interacting with a battery management system has been solved. The strategy for solving the problem is considered for an electric drive with three-phase synchronous and induction machines. The drive power elements perform electromechanical energy conversion with additional losses. The losses are caused by deviations of the element parameters from the nominal values during operation. Monitoring gradual failures by additional losses is adopted as a key concept of on-board diagnostics. Deviation monitoring places increased demands on the information support and accuracy of mathematical models of power elements. We take into account that the first harmonics of currents and voltages of a three-phase circuit are the dominant energy source, higher harmonics of PWM appear as harmonic losses, and mechanical losses in the rotor and gearbox can be
Smolin, VictorGladyshev, SergeyTopolskaya, Irina
The Autocycle is a style of vehicle that most often utilizes a reverse-tricycle design with two front wheels and a single rear wheel. Modern autocycles in the United States are often utilized in a recreational role. This work presents physical measurements of two modern autocycles for use in accident reconstruction and pursues a deeper understanding of the unique attributes and handling associated with these vehicles. Vehicles were used to measure physical properties and subjected to cornering tests presented herein, and the data is compared to that for a conventional automobile. Observations on tire scuff marks are made from cornering tests unique to these vehicles. Strengths and challenges with this type of vehicle design are presented for various use cases as compared to conventional automobiles. Data and knowledge from this study are published to aid accident reconstruction efforts.
Warner, WyattSwensen, GrantWarner, Mark
This paper presents findings on the use of data from next-generation Tire Pressure Monitoring Systems (TPMS), for estimating key tire states such as leak rates, load, and location, which are crucial for tire-predictive maintenance applications. Next-generation TPMS sensors provide a cost-effective and energy-efficient solution suitable for large-scale deployments. Unlike traditional TPMS, which primarily monitor tire pressure, the next-generation TPMS used in this study includes an additional capability to measure the tire's centerline footprint length (FPL). This feature offers significant added value by providing comprehensive insights into tire wear, load, and auto-location. These enhanced functionalities enable more effective tire management and predictive maintenance. This study collected vehicle and tire data from a passenger car hatchback equipped with next-generation TPMS sensors mounted on the inner liner of the tire. The data was analyzed to propose vehicle-tire physics
Sharma, SparshSon, Roman
In order to manage the serious global environmental problems, the automobile industry is rapidly shifting to electric vehicles (EVs) which have a heavier weight and a more rearward weight distribution. To secure the handling and stability of such vehicles, understanding of the fundamental principles of vehicle dynamics is inevitable for designing their performance. Although vehicle dynamics primarily concerns planar motion, the accompanying roll motion also influences this planar motion as well as the driver's subjective evaluation. This roll motion has long been discussed through various parameter studies, and so on. However, there is very few research that treats vehicle sprung mass behavior as “vibration modes”, and this perspective has long been an unexplored area of vehicle dynamics. In this report, we propose a method to analytically extract the vibration modes of the sprung mass by applying modal analysis techniques to the governing equations of vehicle handling and stability
Kusaka, KaoruYuhara, Takahiro
As global warming and environmental problems are becoming more serious, tires are required to achieve a high level of performance trade-offs, such as low rolling resistance, wet braking performance, driving stability, and ride comfort, while minimizing wear, noise, and weight. However, predicting tire wear life, which is influenced by both vehicle and tire characteristics, is technically challenging so practical prediction method has long been awaited. Therefore, we propose an experimental-based tire wear life prediction method using measured tire characteristics and the wear volume formula of polymer materials. This method achieves practical accuracy for use in the early stages of vehicle development without the need for time-consuming and costly real vehicle tests. However, the need for improved quietness and compliance with dust regulations due to vehicle electrification requires more accuracy, leading to an increase in cases requiring judgment through real vehicle tests. To address
Ando, Takashi
Novel experimental and analytical methods were developed with the objective of improving the reliability and repeatability of coast-down test results. The methods were applied to coast-down tests of a SUV and a tractor-trailer combination, for which aerodynamic wind-tunnel data were available for comparison. The rationale was to minimize the number of unknowns in the equation of motion by measuring rolling and mechanical resistances and wheel-axle moments of inertia, which was achieved using novel experimental techniques and conventional rotating-drum tests. This led to new modelling functions for the rolling and mechanical resistances in the equation of motion, which was solved by regression analysis. The resulting aerodynamic drag coefficient was closer to its wind-tunnel counterpart, and the predicted low-speed road load was closer to direct measurements, than the results obtained using conventional methods. It is anticipated that applying the novel techniques to characterize the
Tanguay, Bernardde Souza, Fenella
Vehicle handling is significantly influenced by aerodynamic forces, which alter the normal load distribution across all four wheels, affecting vehicle stability. These forces, including lift, drag, and side forces, cause complex weight transfers and vary non-linearly with vehicle apparent velocity and orientation relative to wind direction. In this study, we simulate the vehicle traveling on a circular path with constant steering input, calculate the normal load on each tire using a weight transfer formula, calculate the effect of lift force on the vehicle on the front and rear, and calculate the vehicle dynamic relation at steady state because the frequency of change due to aerodynamic load is significantly less than that of the yaw rate response. The wind velocity vector is constant while the vehicle drives in a circle, so the apparent wind velocity relative to the car is cyclical. Our approach focuses on the interaction between two fundamental non-linearity’s: the nonlinear
Patil, HarshvardhanWilliams, Daniel
A new method for bearing preload measurement has shown potential for both high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. One open problem is the design of the production controller, which relies on a detailed sensitivity study of the system frequency response to changes in the bearing and system design parameters. Recently, an analytical model was developed for multi-row tapered roller bearings that includes all appropriate bearing and power transmission system design parameters. During the assembly process, some of the parameters related to the roller positions cannot be controlled. These parameters include the actual position of the first roller compared to the vertical axis, the relative position of the rollers between the bearing rows, and others. This work presents a sensitivity analysis of the effects of those uncontrollable parameters on the analytical model. The sensitivity study determines the percentage change
Gruzwalski, DavidMynderse, James
As the electrification of chassis systems accelerates, the demand for fail-safety strategies is increasing. In the past, the steering system was mechanically connected, so the driver could respond directly to some extent. However, the Steer-by-Wire (SbW) system is composed of the column and rack bar as electrical signals, so the importance of response strategies for steering system failure is gradually increasing. When a steering system failure occurs, a differential braking control using the difference in braking force between the left and right wheels was studied. Recently, some studies have been conducted to model the wheel reaction force generated during a differential braking. Since actual tires and road surfaces are nonlinear and cause large model errors, model-based control methods have limited performance. Also, in previous studies assumed that the driver normally operates the steering wheel in a failure situation. However, if limited to a situation such as autonomous driving
Kim, SukwonKim, Young GwangKim, SungDoMoon, Sung Jin
With better performance and usage of clean and renewable energy, electric vehicles have ushered in more and more consumers’ favor nowadays. However, insufficient driving range especially in hot and cold ambient conditions still greatly restricts the extensive application of electric vehicles. This paper presents a methodology of establishing multi-discipline coupled full vehicle model in AMESim to investigate the energy consumption and driving range of an electric vehicle in normal and hot ambient conditions. Full vehicle energy consumption test was carried out in the climate chamber to check the accuracy of simulation results. Firstly, basic framework of the full vehicle model established in AMESim was introduced. Next, modeling details of sub-systems including vehicle dynamic system, electrical system, coolant circuit system, air-conditioning system and control strategy were illustrated. Then, full vehicle energy consumption tests were carried out in 23°C and 38°C ambient conditions
Zhou, ShuaiLiu, HuaijuYu, HuiliYan, XuYan, Junjie
To obtain real-time tire wear status during vehicle operation, this paper proposes a tire wear detection method based on signal analysis. Firstly, PVDF piezoelectric thin film sensors are pasted in the center of the airtight layer of tires with different degrees of wear to collect tire stress data under different working conditions. Secondly, filter and extract the time-domain and frequency-domain feature information of the collected data to construct a feature dataset. Finally, a deep regression model is established to train the feature dataset and achieve real-time detection of tire damage status. The results indicate that the prediction algorithm based on signal analysis and feature extraction achieves a maximum error of 0.3mm in tire wear detection, demonstrating high accuracy in tire wear detection. Providing tire information for safe driving of vehicles has high industrial application value.
Xianyi, XieYang, HaoJin, Lisheng
The propulsion system design of GM-Cadillac’s first electric vehicle Lyriq uses an optimized drive unit comprising interior permanent magnet (IPM) motors and silicon traction inverters. The main objective behind the drive unit design was to minimize energy losses and cost while maximizing hardware consolidation, range, performance, power density, and scalability. Two IPM motors with different length and number of stator turns are designed, while their rotor design and stator-conductor profile are kept the same. A high-speed rotor is designed to achieve higher power density. AC winding effect at higher speeds is mitigated by using a bar-conductor with much smaller cross section. The rotor surface has a special notch design to minimize acoustic noise, without use of rotor or stator skew. Also, the traction inverters in the Lyriq EV are engineered with a significant emphasis on being scalable and adaptable for various vehicle architectures while considering a broad range of requirements.
Momen, FaizulJensen, WilliamHe, SongChowdhury, MazharulZahid, AhsanForsyth, AlexanderAlam, KhorshedAnwar, MohammadKim, Young
The increased importance of aerodynamics to help with overall vehicle efficiency necessitates a desire to improve the accuracy of the measuring methods. To help with that goal, this paper will provide a method for correcting belt-whip and wheel ventilation drag on single and 3-belt wind tunnels. This is primarily done through a method of analyzing rolling-road only speed sweeps but also physically implementing a barrier. When understanding the aerodynamic forces applied to a vehicle in a wind tunnel, the goal is to isolate only those forces that it would see in the real-world. This primarily means removing the weight of the vehicle from the vertical force and the rolling resistance of the tires and bearings from the longitudinal force. This is traditionally done by subtracting the no-wind forces from the wind at testing velocity forces. The first issue with the traditional method is that a boundary layer builds up on the belt(s), which can then influence a force onto the vehicle’s
Borton, Zackery
An energy-use analysis is presented to examine the potential energy-savings and range-extension benefits of aerodynamic improvements to tractors and trailers used in commercial transportation. The impetus for the study was the observation of aerodynamically-redesigned/optimized tractor shapes of emerging zero-emission commercial vehicles that have the potential for significant drag reduction over conventional aerodynamic tractors. Using wind-tunnel test results, a series of aerodynamic performance models were developed representing a range of tractor and trailer combinations. From modern day-cab and sleeper-cab tractors to aerodynamically-optimized zero-emission cab concepts, paired with standard dry-van trailers or low-drag trailer concepts, the study examines the energy use, and potential savings thereof, from implementing various fleet configurations for different operational duty cycles. An energy-use analysis was implemented to estimate the energy-rate contributions associated
McAuliffe, BrianGhorbanishohrat, Faegheh
Along with the innovation of vehicle technology, the active steering system has an excellent effect on the prevention of uncontrolled steering events due to its significant advantage in optimising handling stability. Meanwhile, the safety boundary is an important judgement basis for the stable operation of the vehicle, and based on the safety boundary, the controller can help the driver to keep the vehicle in the stable region of the state space. In this paper, an active rear wheel steering model prediction controller is proposed based on the safety boundary to control the rear wheel steering angle to assist the front wheel steering, and constrain the actual cross-swing angular angular velocity and centre-of-mass lateral deflection angle of the vehicle within the safety boundary of the state space, so as to ensure the stable operation of the vehicle, and the main research contents are as follows: 1. Aiming at the problem that the linear two-degree-of-freedom model of the vehicle can't
Li, ZiyuZheng, HongyuKaku, ChuyoZhang, Yuzhou
Virtual prototyping enables tires to be involved in automotive research and development (R&D) at an early stage, eliminating the trial-and-error process of physical tire samples and effectively reducing time and costs. Semi-empirical/empirical tire models are commonly used to evaluate vehicle-tire virtual mating. To parameterize these models, finite element (FE) simulations are necessary, involving combinations of sideslip, camber, and longitudinal slip under various loads. This paper identifies that when multiple inputs are combined, the FE simulation conditions become complex and numerous, presenting a significant challenge in virtual prototyping applications. Through an extensive analysis of more than ten tire prediction modeling methods and models in detail, this paper demonstrates the significant potential of tire prediction modeling in addressing this challenge. We begin with an overview of the current state of research in tire virtual prototyping, reviewing its application
Yin, HengfengSuo, YanruLu, DangXia, DanhuaMin, Haitao
Roller bearings are used in many rotating power transmission systems in the automotive industry. During the assembly process of the power transmission system, some types of roller bearings (e.g., tapered roller bearings) require a compressive preload force. Those bearings' rolling resistance and lifespan strongly depend on the preload set during the installation process. Therefore, accurate preload setting can improve bearing efficiency, increase bearing lifespan, and reduce maintenance costs over the life of the vehicle. A new method for bearing preload measurement has shown potential for high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. One open problem is the design of the production controller, which relies on a detailed sensitivity study of the system frequency response to changes in the bearing and system design parameters. Recently, an analytical model was developed for multi-row tapered roller bearings that includes
Gruzwalski, DavidMynderse, James
This paper investigates the development of a Finite Element model of a Mixed Service Drive truck tire sized 315/80R22.5 equipped with thermal simulating properties. The physical experiments were performed at a high-speed track in Hällered, Sweden for the truck combination travelling at a constant speed of 80 km/h. For this investigation, the Gross Combination Weight is approximately 42 metric tons. In the Finite Element Analysis environment, ESI Virtual Performance Solutions, the truck tire is designed with hyperelastic Ogden solid rubber definitions. The Ogden material definition is used in this application as it is more suitable to perform thermal and wear analysis within the Finite Element environment. The Finite Element truck tire model is simulated to increase in two different temperature rates. The truck tire model simulates the thermal build-up over time for select tires on a High-Capacity transport truck combination, particularly a driven tire on the tractor. Finite element
Ly, AlfonseCollings, WilliamEl-Sayegh, ZeinabEl-Gindy, MoustafaJohansson, IngeOijer, Fredrik
Under extreme driving conditions, such as emergency braking, rapid acceleration, and high-speed cornering, the tire, as the vehicle’s only direct connection to the road, plays a critical role in influencing dynamic performance and driving stability. Accurately predicting and tire longitudinal force under such combined slip conditions is key to improving vehicle control precision and ensuring driving safety. This study proposes a tire longitudinal force estimation strategy based on an intelligent tire system. The core of this system consists of three integrated PVDF (Polyvinylidene Fluoride) sensors embedded in the tire, which, due to their exceptional sensitivity, can precisely capture dynamic deformation information of the tire under varying conditions. This provides real-time, detailed data to better understand the complex interaction forces between the tire and the road. To study and validate the longitudinal force estimation model, the research team employed a high-precision indoor
Zhang, ZipengXu, NanTang, ZepengChen, Hong
Handling and ride comfort optimization are key vehicle design challenges. To analyze vehicle performance and investigate the dynamics of the vehicle and its subcomponents, we rely heavily on robust experimental data. The current article proposes an outdoor cleat test methodology to characterize tire dynamics. Compared to indoor procedures, it provides an effective tire operating environment, including the suspensions and the vehicle chassis motion influence. In addition, it overcomes the main limitation of existing outdoor procedures, the need for dedicated cleat test tracks, by using a set of removable cleats of different sizes. A passenger vehicle was equipped with sensors including an inertial measurement unit, a noncontact vehicle speed sensor, and a wheel force transducer, providing a setup suitable to perform both a handling test routine and the designed cleat procedure, aimed at ride testing and analysis. Thus, the outdoor cleat test data were compared with indoor test
Gravante, GerardoNapolitano Dell’Annunziata, GuidoBarbaro, MarioFarroni, Flavio
To further optimize the automatic emergency braking for pedestrian (AEB-P) control algorithm, this study proposes an AEB-P hierarchical control strategy considering road adhesion coefficient. First, the extended Kalman filter is used to estimate the road adhesion coefficient, and the recursive least square method is used to predict the pedestrian trajectory. Then, a safety distance model considering the influence factor of road adhesion coefficient is proposed to adapt to different road conditions. Finally, the desired deceleration is converted into the desired pressure and desired current to the requirements of the electric power-assisted braking system. The strategy is verified through the hardware-in-the-loop (HIL) platform; the simulation results show that the control algorithm proposed in this article can effectively avoid collision in typical scenarios, the safe distance of parking is between 0.61 m and 2.34 m, and the stop speed is in the range of 1.85 km/h–27.64 km/h.
Wang, ZijunWang, LiangMa, LiangSun, YongLi, ChenghaoYang, Xinglong
From humble Chevrolet Bolts to six-figure Lucid Airs, every EV can reverse its electric motors to slow the vehicle while harvesting energy for the battery, the efficient tag-team process known as regenerative braking. Today's EVs do this so well that traditional friction brakes, which clamp onto a spinning wheel rotor or drum, can seem an afterthought. Witness Volkswagen's decision to equip its ID.4 with old-fashioned rear drum brakes, with VW claiming drums reduce EV rolling resistance and offer superior performance after long periods of disuse.
Ulrich, Lawrence
This SAE Recommended Practice describes the classification of off-road tires and rims for use on earthmoving machines (refer to SAE J1116), defines related terminology in common use, and shows representative construction details of component parts.
MTC8, Tire and Rim
In this article, a finite element analysis for the passenger car tire size 235/55R19 is performed to investigate the effect of temperature-dependent properties of the tire tread compound on the tire–road interaction characteristics for four seasons (all-season, winter, summer, and fall). The rubber-like parts of the tire were modeled using the hyperelastic Mooney–Rivlin material model and were meshed with the three-dimensional hybrid solid elements. The road is modeled using the rigid body dry hard surface and the contact between the tire and road is modeled using the non-symmetric node-to-segment contact with edge treatment. At first, the tire was verified based on the tire manufacturer’s data using numerical finite element analysis based on the static and dynamic domains. Then, the finite element analysis for the rolling resistance analysis was performed at three different longitudinal velocities (10 km/h, 40 km/h, and 80 km/h) under nominal loading conditions. Second, the steady
Fathi, HaniyehEl-Sayegh, ZeinabRen, Jing
Wet pavement conditions during rainfall present significant challenges to traffic safety by reducing tire–road friction and increasing the risk of hydroplaning. During high-intensity rain events, the roadway pavement tends to accumulate water, forming a film that can have serious implications for vehicle control. As the longitudinal speed of the vehicle increases, a water wedge forms in front of the tire, leading to partial loss of contact with the road. At critical hydroplaning speed, a complete water layer forms between the tire and the road. Although less common, dynamic hydroplaning poses severe risks when high-intensity rainfall coincides with high vehicle traveling speed, leading to a complete loss of control over vehicle steering capabilities. This study advances hydroplaning research by integrating real-world data from the Road Weather Information System (RWIS) with an existing hydroplaning model. This approach provides more accurate hydroplaning risk assessments, emphasizing
Vilsan, AlexandruSandu, CorinaAnghelache, Gabriel
Current work details the preliminary CFD analysis performed on custom-built race car by Team Sakthi Racing team as part of Formula SAE competition using OpenFOAM. The body of the race car is designed in compliance with FSAE regulations, OpenFOAM utilities and solvers are used to generate volumetric mesh and perform CFD analysis. Formula student tracks are typically designed with numerous sharp turns and a few long straights to maintain low speeds for safety. In order to enhance the cars’ performance in sharp turns, the race car should be equipped with aerodynamic devices like nose cone and wings on both the rear and front ends within the confines of the formula student racing rules. Thus, efficient aerodynamic design is highly critical to maximizing tire grip by ensuring consistent contact with the track, reducing the risk of skidding, and maintaining control, especially during high-speed maneuvers. In this work, the performance and behavior of the race car, both with and without the
Rangarajan, KishorePushpananthan, BlesscinAnumolu, LakshmanSelvakumar, KumareshJayakumar, Shyam Sundar
Road loads, encompassing aerodynamic drag, rolling resistance, and gravitational effects, significantly impact vehicle design and performance by influencing factors such as fuel efficiency, handling, and overall driving experience. While traditional coastdown tests are commonly used to measure road loads, they can be influenced by environmental variations and are costly. Consequently, numerical simulations play a pivotal role in predicting and optimizing vehicle performance in a cost-effective manner. This article aims to conduct a literature review on road loads and their effects on vehicle performance, leveraging experimental data from past studies from other researchers to establish correlations between measured road loads and existing mathematical models. By validating these correlations using real-world measurements, this study contributes to refining predictive models used in automotive design and analysis. The simulations in this study, utilizing five distinct empirical
Pereira, Leonardo PedreiraBraga, Sérgio Leal
The fuel economy performance of road vehicles is one of the most important factors for a successful project in the current automotive industry due to greenhouse effect gases reduction goals. Aerodynamics and vehicle dynamics play key roles on leading the automaker fulfill those factors. The drag coefficient and frontal area of the vehicle are affected by several conditions, where the ground height and pitch angle are very relevant, especially for pickup trucks. In this work, we present a combined study of suspension trim heights and aerodynamics performance of a production pickup truck, where three different loading conditions are considered. The three weight configurations are evaluated both in terms of ground height and pitch angle change considering the suspension and tires deflection and these changes are evaluated in terms of drag coefficient performance, using a Lattice-Boltzmann transient solver. Results are compared with the baseline vehicle at road speed condition, where both
Buscariolo, Filipe FabianTerra, Rafael Tedim
The aerodynamic force produced by external flows over two-dimensional bodies is typically decomposed into two components: lift and drag. In race cars, the lift is known as downforce and it is responsible for increasing tire grip, thereby enhancing traction and cornering ability. Drag acts in the direction opposite to the car’s motion, reducing its acceleration and top speed. The primary challenge for aerodynamicists is to design a vehicle capable of producing high downforce with low drag. This study aims to optimize the shape of a multi-element rear wing profile of a Formula 1 car, achieving an optimal configuration under specific prescribed conditions. The scope of this work was limited to a 2-D model of a rear wing composed of two 4-digit NACA airfoils. Ten control parameters were used in the optimization process: three to describe each isolated profile, two to describe their relative position, and two to describe the angles of attack of each profile. An optimization cycle by finite
Souza Dourado, GuilhermeHayashi, Marcelo Tanaka
The SAE Formula, a national stage of the international competition, consists of a student project at universities in Brazil that seeks to encourage engineering students to apply the theoretical knowledge obtained in the classroom to practice, dealing with real problems and difficulties in order to prepare them for the job market. The SAE Formula prototype is developed with the intention of competing in the SAE national competition, where teams from various universities in Brazil meet to compete and demonstrate the projects developed during the year. Focusing on the vehicle dynamics subsystem, which can be divided into the braking, suspension, and steering systems of a prototype, the steering system includes main mechanical components such as the front axle sleeves, wheel hub, steering arm, steering column, rack, wheel, and tire. All these components work together with the suspension systems, including suspension arms, “bell crank,” and spring/shock absorber assembly. These components
Rigo, Cristiano Shuji ShimadaNeto, Antonio Dos Reis De FariaGrandinetti, Francisco JoseCastro, Thais SantosDias, Erica XimenesMartins, Marcelo Sampaio
Road friction coefficient is an important characteristic parameter of the interaction force between road surface and tire, which plays a crucial role in vehicle dynamics control. At present, it is difficult to measure the road friction coefficient directly. Therefore, it is a challenge to estimate the road adhesion coefficient accurately and reliably. Considering that tire force is an important reflection of road adhesion coefficient, a road adhesion coefficient estimation method based on nonlinear tire force observation is proposed in this paper. First, based on the nonlinear Dugoff tire model, the nonlinear observer of tire longitudinal force is established. Then a 7-degree-of-freedom (DOF) nonlinear vehicle model is established, and the noise adaptive square root cubature kalman filter (ASRCKF) method is used to estimate the lateral force of the front and rear wheels. Finally, based on the ASRCKF algorithm, combined with the longitudinal force and lateral force information, the all
Zhang, XiaotingZhao, QiWu, DongmeiLiu, XingFang, JiamengFu, YuanyiWei, Jian
The sideslip angle and tire-road peak adhesion coefficient (TRPAC) are crucial parameters for intelligent active safety systems in automobiles. The accuracy and real-time estimation of these parameters significantly affect control effectiveness. And there is a strong coupling between the two parameters, which brings great challenges to the joint estimation. This paper proposes a nonlinear dynamic estimator that pre-estimates tire lateral force to achieve synchronous estimation of sideslip angle and TRPAC. Additionally, to cope with sudden changes in road adhesion condition, a TRPAC preliminary estimation optimization algorithm is introduced. Moreover, an adaptive gain adjustment algorithm for the sideslip angle estimator is implemented to address large lateral excitation conditions. Simulation results on various road surfaces and under various lateral excitation conditions demonstrate that the proposed joint estimator enables accurate and rapid estimation of sideslip angle and TRPAC.
Zhao, WenruiLeng, BoHan, YinfengYu, ZhuopingXiong, Lu
Torque vectoring offers drive flexibility and continuous individual wheel torque regulation, which is unavailable in conventional transmission systems. Electric vehicles with multiple drivetrains and torque-vectoring system can significantly enhance vehicle response and handling, and thus the active safety, efficiency, and performance of the vehicle in all driving conditions. The current methodology of predicting performance characteristics is limited through slip rate calculations and yaw rate calculations. The vehicle dynamic performance evaluations with above said methodologies holds good for dynamic cornering. But in the scenarios where the vehicle moving in straight drive with different wheel traction requirements on either side (split-μ condition) and that requires torque vectoring. These above methods do not help to evaluate the performance of vehicle. Because these methodologies are based on predicting dynamic center-of-gravity values of vehicle. In the proposed methodology
Ramakrishnan, Gowtham RajBaheti, Palash
Since the inception of battery driven electric vehicles in the automotive world, there has been a constant challenge in maximizing the range of an electric vehicles through various means including battery technology, vehicle weight optimization, low drag coefficients etc. The tires being a viscoelastic composite material have now become a vital to the range performance of an EV. The rolling resistance of a tire is now become a hotter topic than ever. The rolling resistance coefficient (RRC) is the measure of energy loss during rolling due to viscoelastic dissipation in the tire. The viscous dissipation in tire arises due to hysteresis in the various components of a tire including tread, sidewall, inner liner, apex etc rubber compounds. The internal friction between layers of body ply, steel belts and tread crown ply also contribute to the internal heat generation. Therefore, the development of ultra-low RRC tires is a serious challenge for tire engineers. Nevertheless, the recent
Mishra, NitishSingh, Ram Krishnan
For all the engineering that takes place at the Treadwell Research Park (TRP), Discount Tire's chief product and technical officer John Baldwin told SAE Media that there's actually something akin to magic in the way giga-reams of test data are converted into information non-engineers can usefully understand. TRP is where Discount Tire generates data used by the algorithms behind its Treadwell tire shopping guide. The consumer-facing Treadwell tool, available in an app, a website and in stores, provides tire shoppers with personalized, simple-to-understand recommendations that are mostly based on a five-star scale. Discount Tire and its partners have tested over 20,000 SKUs, representing 500 to 1000 different types of tires over the years, Baldwin said, including variants and updates. Testing a tire to discover it has an 8.2 rolling resistance coefficient is one thing. The trick is finding a way to explain it to someone standing in a tire shop.
Blanco, Sebastian
Geometric methods based on Reeds–Shepp (RS) curves offer a practical approach for the parking path planning of unmanned mining truck, but discontinuous curvature can cause tire wear and road damage. To address this issue in mine scenario, a continuous curvature parking path planning method based on transition curve and model predictive control (MPC) is proposed for mine scenarios. Initially, according to the shovel position information issued by the cloud dispatching platform, a reference line is planned using RS curves. In order to mitigate the wear and tear of the tires and the damage to unstructured roads due to the in situ steering caused by the sudden change of the curvature, a transition curve consisting of clothoid–arc–clothoid that satisfies the kinematics of continuous vehicle steering is designed on the basis of RS curves to achieve the continuity of road curvature, which will contribute to the economy of tire and handling performance. The calculation of Fresnel integral
Zhang, HaosenChen, QiushiWu, Guangqiang
This paper evaluates electric machine and reducer specifications along-side vehicle dynamics and drivability for an axial flux machine (AFM). The baseline is a conventional central drive unit with a single electric machine, reducer, and differential. It compares powertrain architectures with two in-wheel AFMs (IWD) and one AFM mounted perpendicular to the chassis against the E-Axle design. The study starts by determining wheel-level traction force and power requirements for a mid-sized vehicle, then derives necessary machine and reducer specifications. It also considers packaging and efficiency constraints. The E-Axle uses a single-stage planetary gearbox, while the perpendicular AFM connects to a bevel gear reducer, and the IWD requires no reducer. These architectures are analysed in a vehicle dynamics simulation with six degrees of freedom, suspension, tire, and road models. Efficiency is assessed using the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). Besides acceleration
Wipfler, FelixYildirim, MetinNegrila, Andrei-RaduGerling, DieterBruell, MartinSabzewari, Kiarash
This SAE Recommended Practice defines the system and component functions, measurement metrics, and testing methodologies for evaluating the functionality and performance of tire pressure systems for use on trailers under 26000 pounds GVWR within the known operating environments. This document is applicable to all towed trailers under 26000 pounds GVWR. Examples of towed trailers are recreational vehicle travel trailers and fifth wheels, utility trailers, cargo trailers, livestock trailers, flatbed trailers, boat trailers, and snowmobile trailers. These trailers can be equipped with one, two, or three axles with each axle supporting either two or four tires. These systems are recommended to address all tires in service as originally installed on a trailer by the OEM. This recommended practice can also be applied to external TPMS that also cover tow vehicles and trailers simultaneously. This document will focus on tire pressure systems of the monitoring type.
Trailer Committee
Over the past twenty years, the automotive sector has increasingly prioritized lightweight and eco-friendly products. Specifically, in the realm of tyres, achieving reduced weight and lower rolling resistance is crucial for improving fuel efficiency. However, these goals introduce significant challenges in managing Noise, Vibration, and Harshness (NVH), particularly regarding mid-frequency noise inside the vehicle. This study focuses on analyzing the interior noise of a passenger car within the 250 to 500 Hz frequency range. It examines how tyre tread stiffness and carcass stiffness affect this noise through structural borne noise test on a rough road drum and modal analysis, employing both experimental and computational approaches. Findings reveal that mid-frequency interior noise is significantly affected by factors such as the tension in the cap ply, the stiffness of the belt, and the properties of the tyre sidewall.
Subbian, JaiganeshM, Saravanan
This SAE Standard establishes the procedures for the application of Tonne Kilometer Per Hour (TKPH) rating values for off-the-road tires; utilizing empirical data formula, it describes the procedure for evaluating and predicting off-the-road tire TKPH requirements as determined by a work cycle analysis.
MTC8, Tire and Rim
This SAE Standard establishes the Tonne Kilometer Per Hour Test Procedure for off-the-road tires. This document is applicable to only those tires used on certain earthmoving machines referenced in SAE J1116.
MTC8, Tire and Rim
This study develops an image measurement system that accurately measures rotating tires’ deformed shape. Noncontact image measurement presents challenges such as difficulty in achieving a high sampling frequency and high pixel count, and achieving high resolution in feature point tracking as a subset in image processing because of the curvature, expansion, and contraction of the tire sidewall. The shape of the sidewall affects the mechanical properties of the tire, and the deformation shape during actual operation provides important information for tire design. In this study, a system integrating phase-locked loop imaging, dot centroid tracking (DCT), and stereo methods is used to achieve high-resolution measurements of tire deformation shapes. In particular, the DCT method typically improves the accuracy of tracking by setting the markers in black and the background in white and ignoring imaging noise from the background with white halation depending on the amount of light. 3D
Matsubara, MasamiShibataka, SeikiTachiya, HiroshiKawamura, ShozoTajiri, DaikiShibuya, AkiraHiguchi, Masahiro
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